Leading Manufacturer of Underground High Voltage Cable in China

Being a leading manufacturer of this underground high voltage power cable over 20 years, we are able to offer you a complete range of power cables up to 500kV, together with its cable joints, cable joint box or cable termination.

What is an Underground High Voltage Power Cable

Referring to AEIC standard, it has five main voltage levels for this high voltage power cable; they are 69kV, 115kV,138kV,230kV and 345/400kV; Referring to IEC standard, it has six types underground power cable; they are 40/69kV,64/110kV,76/132kV,127/220kV,230/400kV,290/500kV.

We understand, this underground high voltage power cable has a complicated structure and design; Our expert engineers are able to give you a quick response to your endless technical questions and propose a perfect cable design to your custom fit; Please feel free to cotact us for your specific requirement of this underground power cable.

Underground High Voltage Cable by IEC Standard

Underground High Voltage Cable-69 kV

Referring to IEC 60840

Stranded Cu or Al wires to BS 6360

XLPE Insulated & Sheathed by PE

Underground High Voltage Cable-110 kV

Solid, Stranded or Segment Conductor on your options

Conductor shielded by a semi-conducting material

Metallic shielded by Cu tape or wires

Underground High Voltage Cable-132 kV

Insulated by XLPE & Shielded by a semi-conducting material

Outersheath by PE with an Al tape

Underground High Voltage Cable-220 kV
127/220kV Underground High Voltage Cable

Conductor range from 240 to 2500mm2

Standard refer to IEC 62067

Triple Extrusion of CS,Insulation & IS

Underground High Voltage Cable-400 kV
230/400kV Underground High Voltage Cable

XLPE Insulated Power Cable

Metallic Layer by Cu tape or wires

Outer Sheathed by PE with an Al tape

 

Underground High Voltage Cable-500 kV
290/500kV Underground High Voltage Cable

Reffering to IEC 62067

Waterproof material used between IS & Metallic layer

Al or Cu conductor from 800 to 2500mm2

Underground High Voltage Cable by AEIC Standard

  • Underground High Voltage Cable-69 kV

    Stranded or Segment Al or Cu Conductor

    Conductor Size from 500 to 5000 kcmil

    Metallic Shielded by Cu Wries

  • Underground High Voltage Cable-115 kV
    115kV Underground High Voltage Cable

    Triple Extrusion of Conductor Screen, Insualtion and Insulation sceen

    Sheathed by PE with an Al or Cu Tape

  • Underground High Voltage Cable-138 kV
    138kV Underground High Voltage Cable

    Conductor shielded by a Non-metallic or a Semi-conductring material

    A Water Blocking Tape used Insulation screen & Metallic Layer

  • Underground High Voltage Cable-230 kV
    230kV Underground High Voltage Cable

    Conductor range from 1000 to 6000 kcmil

    Operation Temperature: 90C

    Metallic Shielded by Cu Wires

  • Underground High Voltage Cable-345 kV
    345kV Underground High Voltage Cable

    Stranded or Segment Al or Cu Conductor

    Range from 1250 to 6000 kcmil

    Sheathed by PE with an Al or Cu Sheath

  • Underground High Voltage Cable-500 kV
    400kV Underground High Voltage Cable

    Triple Extrusion with Conductor Screen, Insulation & its Screen

    Factory Test Voltage: 440kV/60 Min

    Max operation Temp @ 105C

Product Feature Box

ISO 9001 Certificated Factory
ISO 9001 Certificated Factory
ISO 14001 Certificated Company
ISO 14001 Certificated Company
IEC Logo
Fully Comlying with IEC & AEIC Standard
Over 20 years Manufacturing Experience
Over 20 years Manufacturing Experience

World Leading Manufacturer for Underground High Voltage Cable

We are one of the top producers of high and extra high voltage energy cables in the world. We manufacture a wide range of underground high voltage cables up to 500 kV. Additionally, we provide services such as cable laying, jointing, termination, testing, on-site supervision, and final commissioning, as well as turnkey project contracting for underground high voltage cable infrastructure.

Underground High Voltage Cable
Global Manufacturing Facilities

State of the Art Manufacturing Facility

Our State of the Art Manufacturing Facility, established in 1995, has a total area of 500,000 m2 (outdoor area) and 80,000 m2 (closed area). It consists of a Cable Factory and a cable accessory factory that produces underground high voltage cables and accessories up to 500 kV. Three High Technology CDCC production Lines and in-house a Test Laboratory are in operation in it.

Excellent Cable Reel Management

A quality cable reel management system ensures that all cables are kept safe and secure throughout the shipping process, making it easy for you to install underground high voltage cables.

Underground High Voltage Cable

Cable Passed Type & Prequalification Tests Conducted by KEMA, CESI

KEMA Logo
CESI logo

Our production capacity for cables is up to 3,000 km per year, depending on exact type of underground power cable. As of 2020, we have produced and shipped more than 20,000 kilometres of high voltage and extra high voltage underground power cables, some of which has passed type and prequalification tests conducted by KEMA, CESI and other testing institutes. Started from 2020, we launched our package solutions for Power transmission & distribution lines and new energy projects from underground power cable to its cable accessory, technical consulting, design & installation, final commissioning and on-site technical support.

Certificated by
Approved & Certificated by
  • “We are consistently delighted with PowerTel’s product & service. Their swift response, accurate delivery timelines, comprehensive paperwork, and capacity to assist with expedited or large orders make them a fantastic partner to collaborate with.”

    Jay Anderson from U.S

Grounding methods for underground high voltage cables

The electrical safety regulations stipulate that all non-charged metal shells of electrical equipment must be grounded, so the aluminum cladding or metal shielding layer of the cable must be grounded. Usually, cables with voltage levels of 35kV and below are grounded at both ends. This is because most of these cables are three core cables. In normal operation, the total current flowing through the three cores is zero, and there is basically no magnetic flux outside the aluminum or metal shielding layer. Therefore, there is basically no induced voltage at both ends of the aluminum or metal shielding layer, so there will be no induced current flowing through the aluminum or metal shielding layer after grounding at both ends. However, when the voltage exceeds 35kV, most underground power cables are in a single core conductor. The relationship between the core of an underground high voltage cable and the metal shield can be seen as the primary winding of a transformer. When the conductor of this underground high voltage cable passes through an electric current, there will be a magnetic field wire cross-linked with aluminum or metal shielding layer, causing induced voltage to appear at both ends. The magnitude of the induced voltage is proportional to the length of the cable line and the current flowing through the conductor. When this underground power cable is very long, the induced voltage on the sheath can be combined to endanger personal safety. In the event of a short circuit fault, operating overvoltage, or lightning impact on the line, a high induced voltage will form on the shield, and may even break through the insulation of the sheath. At this point, if the two ends of the aluminum package or metal shielding layer are still interconnected and grounded, there will be a large circulating current in the aluminum package or metal shielding layer, which can reach 50% -95% of the core current, forming losses and causing the aluminum package or metal shielding layer to heat up. This not only wastes a lot of electricity, but also reduces the current carrying capacity of the cable and accelerates the insulation aging of the cable. Therefore, an underground high voltage cable should not be grounded at both ends. Except for individual cases, such as short cables or light load operation, the aluminum cladding or metal shielding layer can only be interconnected and grounded at both ends of the three-phase connection.

However, when one end of the aluminum package or metal shielding layer is not grounded, the following problems arise: when lightning current or overvoltage waves flow along the core, the ungrounded end of the aluminum package or metal shielding layer of the cable will experience a high impulse voltage; When a short circuit occurs in the system, when the short-circuit current flows through the wire core, the ungrounded end of the aluminum or metal shielding layer of the cable will also experience a high power frequency induced voltage. When the insulation of the cable outer protective layer cannot withstand this overvoltage and is damaged, it will lead to multiple grounding points and form a loop current. Therefore, when using one end interconnected grounding, measures must be taken to limit overvoltage on the protective layer. During installation, special connection and grounding methods should be adopted at a certain position of the aluminum clad or metal shielding layer according to the economic and reasonable principles of the line, and protective layer protectors should be installed at the same time to prevent the insulation of the cable protective layer from being broken down.

Based on this, during the installation of underground high voltage cables, according to relevant standards, when only one point of the metal sheath of a single core cable line is grounded, the induced voltage at any point of the metal sheath should not exceed 50-100V (if no safety measures are taken to prevent arbitrary contact with the metal sheath, it should not exceed 50V; if effective measures are taken, it should not exceed 100V), and should be insulated to the ground. If the voltage is greater than this specified value, metal sheaths should be used for segmented insulation or connected to interconnected wiring after insulation. In order to reduce the induced voltage of single core cable lines on adjacent auxiliary and communication cables, AC * interconnection wiring should be used as much as possible. For cases where the cable length is not long, a single point grounding method can be used. To protect the insulation of the cable sheath, a sheath protector should be installed at the ungrounded end.

It can be seen that there are several grounding methods for underground high voltage cables:

  1. One end of the protective layer is directly grounded, and the other end is protected and grounded through the protective layer – methods can be used;
  2. The midpoint of the protective layer is directly grounded, and the shielding at both ends is grounded through the protective layer – commonly used method;
  3. Interconnection of protective layers – commonly used methods;
  4. Cable transposition and metal sheath interconnection – the most effective grounding method;
  5. Grounding at both ends of the sheath – not commonly used, only suitable for extremely short cables and small load cable lines.
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