A Professional XLPE Insulated Power Cable Manufacturer in China

Being a professional XLPE Insulated power cable manfacturer over 20 years, we are able to prodivde you a wide range of power cable voltage level rated up to 500 kV, also included

  • Cable Straight Joint
  • Cable Termination Kit
  • Pluggable Cable Connector
  • Cable Link Box
  • Other Cable accessories

What is an XLPE Insulated Power Cable

An XLPE Insulated Power Cable means an electrical power cable using XLPE as an insulation material, armored or unarmored and sheathed by PVC or XLPE.

PowerTel & its associated factory have capacities to provide you a wide variety of XLPE insulated power cable, voltage rated from 1 to 500 kV, together with its cable accessories. Cold or Heat shrinkable terminal joint for medium voltage cable and porcelain or composite termination kit for high voltage cables.

XLPE Insulated Power Cable--High Voltage

High Voltage Cable-69 kV

Stranded or Segment Al or Cu Consuctor

Conductor Shielded by a Non-metallic or a Semi-conducting Material

Conductor Size from 500 to 5000 kcmil, XLPE Insulated

High Voltage Cable-110 kV

Conductor range 750 to 6000 kcmil

XLPE Insulated

Triple Extrusion between conductor screen, insulation & insulation screen

High Voltage Cable-132 kV

XLPE Insulation

Insulation shielded by a Non-metallic or a Semi-conducting material

Metallic layer by Cu wires

High Voltage Cable-220 kV
230kV XLPE Insulated Power Cable AEIC Standard

Stranded or Segment Al or Cu Conductor

XLPE Insulated

Outer sheathed by HDPE with an Al or Cu tape

High Voltage Cable-400 kV
345kV XLPE Insulated Power Cable AEIC Standard

Al or Cu Conductor from 1250 to 5000 kcmil

XLPE Insulated

Metallic layer by Cu wires

High Voltage Cable-400 kV
400kV XLPE Insulated Power Cable AEIC Standard

Stranded, Segment Al or Cu Conductor

Triple Extrusion for conductor screen,insulation & insulation screen

Sheathed by PE with an Al or Cu tape

High Voltage Cable-69 kV
40/69kV XLPE Insulated Power Cable IEC Standard

Stranded Cu or Al Conductor to BS 6360

Insulated by XLPE

Conductor shielded by a non-metallic or a semi-conducting material

High Voltage Cable-110 kV
64/110kV XLPE Insulated Power Cable IEC Standard

Referrting to IEC 60840

XLPE Insulation

Insulation shielded by a non-metallic or a semi-conducting material

High Voltage Cable-132 kV
76/132kV XLPE Insulated Power Cable IEC Standard

Water Blocking tape used between Insulation screen & Metallic Cu wires

XLPE Insulated, Sheathed by PE with an Al tape

High Voltage Cable-220 kV
127/220kV XLPE Insulated Power Cable IEC Standard

Solid,Stranded or Segment Conductor

Range from 300 to 2500 mm2

XLPE Insulated

High Voltage Cable-400 kV
230/400kV XLPE Insulated Power Cable IEC Standard

Metallic shielded by Cu wires

XLPE Insulated & Sheathed by PE with an Al tape

High Voltage Cable-500 kV
290/500kV XLPE Insulated Power Cable IEC Standard

Reffering to IEC 62067

XLPE Insulated & Shield by a Semi-conducting material

Triple Extrusion between conductor screen, Insulation & Insulation screen

XLPE Insulated Power Cable--Medium Voltage

  • 2.4 kV Medium voltage power cable

    Single Cu Conductor

    Non-Shielded XLPE Insulation

    Referring to UL 1072

  • 5 kV Medium voltage power cable
    5kV XLPE Insulated Power Cable

    Stranded Cu wires

    Non-Shielded with XLPE Insulation

    Referring to ICEA S-96-659

  • 15 kV Medium voltage power cable-
    15kV TR-XLPE Insulated Power Cable

    Compressed Al or Cu Conductor

    100% XLPE Insulation Level

    Different Concentric Neutral Level

  • 25 kV Medium voltage power cable
    25kV TR-XLPE Insulated Power Cable

    100% XLPE Insulation;Triple Extrusion; LLDPE outer jacket with red or yellow stripes

  • 35 kV Medium voltage power cable--
    35kV TR-XLPE Insulated Power Cable

    Different concentric neutral level

    100% XLPE Insulation level

    Referring to UL 1072, AEIC CS-8

  • XLPE Insulated Power Cable
    3.8/6.6kV XLPE Insulated Power Cable

    Referring to BS 6622 & 7835

    XLPE Insulation, Single Conductor

    PVC,PE or LSZH outer sheath on request

  • XLPE Insulated Power Cable
    19/33kV XLPE Insulated Power Cable

    Three Cu or Al conductor to IEC 60228/BS 6360

    Insulated by XLPE or EPR

    Metallic shielded by Cu tape or wires

  • XLPE Insulated Power Cable
    3.6/6kV XLPE Insulated Power Cable

    Reffering to IEC 60502 Part 2

    Insulated by XLPE; Unarmored or Armored by Al wires

     

  • XLPE Insulated Power Cable
    12/20kV XLPE Insulated Power Cable

    Three AL or Cu Conductors

    Referring to IEC 60502 Part 2

    XLPE Insulated & Armouring layer on request

  • XLPE Insulated Power Cable
    6/10kV XLPE Insulated Power Cable

    Referring to DIN VDE, HD 620 S1

    XLPE Insulated and Insulation screen wrapped by a semi-conducting water blocking tape

  • XLPE Insulated Power Cable
    8.7/15kV XLPE Insulated Power Cable

    XLPE Insulated & shielded by a non-metallic or a semi-conducting material

    Unarmored or Armored by double galvanized steel tape

  • XLPE Insulated Power Cable
    18/30kV XLPE Insulated Power Cable

    Referring to DIN VDE 0276 Part 620-622; Stranded Al or Cu Conductors to VDE 0276 & 0295; XLPE Insulated & sheathed by PE or LSZH

XLPE Insulated Power Cable--Low Voltage Level

Product Feature Box

ISO 9001 Certificated Factory
ISO 9001 Certificated Factory
ISO 14001
ISO 14001 Certificated Company
brand recognition
Brand Recognition over 80 Countries
Over 20 years experience
Over 20 years Manufacturing Experience

Worldwide Performance

Over 100 power utilities throughout the world used our XLPE Insulated Power Cable and They are all satisfied with our cable quality and after-sale technical support.

Worldwide Performance
custom design

Custom Design of your XLPE Insulated Power Cables

No matter where your project is located in the coldest area or the hottest desert, our dedicated expert engineers can provide you a custom design for an XLPE Insulated power cable to fit your unique requirement.

Package Supply of Cables & its Accessories

Except for a medium or a high voltage XLPE insulated power cable, we can also provide you cable accessories as well, a seamless connection for your electrical system will be assured.

High Voltage Cable Accessories
On-site Technical Support

Cable Installation & On-site Technical Support

We are dedicated to offering the best quality technical support. Our Technical Consultants are amongst the most experienced people in the field and are available to come to your jobsite to address any technical queries you may have.

What is XLPE and its Advantages

XLPE Insulation
XLPE Insulation

XLPE is anabbreviated designation of cross linked polyethylene. Polyethylene has a linear molecular structure, while XLPE molecules bonded in a three dimensional network have strong resistance to deformation even at high temperature. Cross linked polyethylene is produced from polyethylene under high pressure with organic peroxides as additives. The application of heat and pressure is used to effect the
cross linking. This causes the individual molecular chains to link with one another which in turn causes the material to change from a thermoplastic to an elastic material.An important advantage of XLPE as insulation for medium and high voltage cables is their low dielectric loss.The dielectric loss factor is about one decimal power lower than that of paper insulated cables and about two decimal powers lower than that of PVC-insulated cables. Since the dielectric constant is also more favourable the mutual capacitance of XLPE insulated cables is also lower thus reducing the charging currents and earth-leakage currents in networks without the rigid star-point earthing.

Main Features of our XLPE Insulated Cables

XLPE Insulation

Excellent Electrical and Physical Properties; A larger current carrying capability.

XLPE Insulation

Easy Installation; Free from height limitation & Maintainance;

Certificated by
Approved & Certificated by
  • “We are delighted to work with PowerTel as they provide excellent service. Their fast response time, precise delivery dates, comprehensive documentation, and ability to accommodate urgent or bulk orders all contribute to their greatness.”

    Bill from Barlin

What types of XLPE Insulated Power Cable

According to its voltage level, it would be low, medium, high voltage and even extra high voltage power cables.

What components of an XLPE Insulated Power Cable

Conductor, Conductor Screen, XLPE insulation layer and Insulation Screen, AL or Cu wires & tape screened, Cu or Al Laminated tape and finally PE or PVC outer sheathed.

Manufacturing process for an XLPE insulated power cable

In the manufacture of medium and high voltage XLPE insulated cable our plant uses the latest technology available in the field by using an integrated high performance extrusion line which consists of a triple-layer extrusion and a water-free Completely Dry Curing Cooling(CDCC)gas-vulcanizing process.This type of extrusion line minimises the risk of introducing external contaminants an produces a high quality XLPE Insulated cable.
The conductor is paid off continuously through a metering capstan which is the line speed master point),a triple extruder,a vulcanizing tubean eccentricity monitoring unitand haul-off caterpillars, and finally taken up.
Using a group of three extruders,the triple crosshead allows simultaneous extrusion of the cable insulation and two semiconductor screens with a high degree of smoothness and no voids or introduction of extrernal contaminants.Precise and stable temperat
at the crosshead are achieved by using multiple zone temperature controls.
In the water-free CDCC gas-vulcanizing process,the triple-extruded cable core is cured in an inert pressurised gas tube and heated to the required temperature for material cross-linking.By varying the curing temperature and time, different cure percentages
be achieved as per customer requirements.The various functions of our intearated extrusion line such as line speed and curina tube temperatures synchronisation are
monitored and controlled via our automatic monitoring system.

Testing items for an XLPE Insulated Power Cable

Routine Test
These are tests to monitor overall cable quality and function. Tests listed here include high voltage tests, conductor resistance testinsulation resistance tests and voltage tests on protectives heath coverings.

Type Tests for an XLPE insulated power cable
These tests are used to calibrate and validate cable design type and they include bending teststhermal stability tests, impulse voltage tests,head distortion tests corona level tests and dielectric thermal resistance tests.

After Installation Tests for an XLPE Insulated Power cable
These tests are to determine and ensure that cables installed are in optimum operating conditions.Conductor resistance tests on the completed circuit verification tests of cross bonded systems and surge divertor tests are among the running lists of such critical test requirements.

 

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